Asphalt Hot Boxes Trailers

Falcon Asphalt Hot Boxes Trailers deliver unmatched performance and best-in-class durability to maximize your crew’s productivity. 

We designed our asphalt trailers to transform your patching operations with improved ergonomics, enhanced efficiency, and advanced technological features.

Discover the difference Falcon asphalt paver trailers can make in your repair and maintenance operations. Contact us today to request a quote and experience the Falcon Advantage.

2 Ton Asphalt Hot Box Trailer

Sizes of Asphalt Hot Box Trailers

2-Ton Hot Box Trailer

The Falcon 2-Ton Asphalt Hot Box Trailer is a compact and efficient solution for your asphalt patching needs. 

The smaller size of this trailer makes it ideal for navigating tight spaces and urban environments.

The front view of a red 6-ton Falcon asphalt hot box.

3-Ton Hot Box Trailer

Experience the perfect blend of versatility and performance with the Falcon 3-Ton Asphalt Hot Box Trailer.

An optional dual burner recycling package enables quick and efficient recycling of asphalt.  

The front view of a red 6-ton Falcon asphalt hot box.

4-Ton Hot Box Trailer

Keep hot mix at ideal temperatures for up to 72 hours thanks to the one-piece ceramic combustion chamber.

The increased size of this trailer makes it an ideal choice for crews tackling extensive asphalt maintenance tasks.

The front view of a red 6-ton Falcon asphalt hot box.

6-Ton Hot Box Trailer

The Falcon 6-Ton Asphalt Hot Box Trailer delivers unrivaled capacity and performance for the most demanding jobs.

A seamless one-piece combustion chamber and triple-wall construction ensure optimal heat retention.

Benefits of Asphalt Hot Box Trailers

An asphalt hot box hydraulic dump trailer will save time and money while improving the efficiency of your work crew. The 33” full-width, user-friendly material unloading door is the largest in the industry. We designed it with the operator in mind to provide a more ergonomic unloading experience.

Unloading material from a standard dump truck causes the workers to strain their backs and slow down. The Falcon asphalt repair trailer has a waist-high unloading door height. This design allows two workers to shovel material far more efficiently than a dump truck.

An optional second burner allows an asphalt recycler trailer to rapidly warm cold patch mix and keep hot mix asphalt at the ideal temperature for up to 72 hours. The hot box trailer can also recycle millings, virgin uncompressed asphalt, and chunks. This makes the Falcon Asphalt Hot Box trailer an ideal recycler and reclaimer for patching asphalt.

How Do Asphalt Hot Box Trailers Work?

Falcon three, four, or six-ton asphalt recycling machines use indirect, radiant heaters to break down chunks and millings. The recycling process is very easy:

  • Add a rejuvenator to the hardened asphalt
  • Load asphalt into the hopper
  • Use the lowest possible temperature to re-heat overnight

Other hot boxes on the market use an open flame that destroys the original oils in the asphalt pavement. Shooting an open flame directly onto the material creates black, oily smoke, making the asphalt hard. Falcon hot box trailers use indirect and temperature-controlled heating. The upper burner and cross ducts distribute the heat evenly throughout the center of the hopper.

High-density insulation retains the heat required to restore asphalt to its original form. Our innovative system delivers an impressive 92% fuel efficiency, saving your organization time and money.

Asphalt Hot Box Trailers Gallery

Asphalt Repair Areas

2 ton – 9′ x 9′ x 4″ depth repair (80 potholes 1′ x 1′ x 4″ depth)

3 ton – 11′ x 11′ x 4″ depth repair (120 potholes 1′ x 1′ x 4″ depth)

4 ton – 12′ x 13′ x 4″ depth repair (160 potholes 1′ x 1′ x 4″ depth)

6 ton – 15′ x 16′ x 4″ depth repair (240 potholes 1′ x 1′ x 4″ depth)

Asphalt Hot Box Trailer FAQs

What type of burner system do Falcon Asphalt Hot Box Trailers utilize?

All Falcon trailers have a powerful, single-burner propane-fired heating system. This allows for fast and efficient heating while ensuring optimal asphalt temperatures. You can upgrade to an optional dual propane burner system that allows your crew to recycle asphalt millings and chunks.

Are Falcon Hot Box Trailers ideal for both road repairs and parking lot maintenance?

Absolutely! Our trailers are versatile and suitable for road and parking lot asphalt repairs. We designed them to streamline your operations and increase your crew’s efficiency.

How easy is it to transport a Falcon Asphalt Hot Box Trailer?

Our hot box trailers are all trailer-mounted and designed for convenient transport to any job site. Contact us today and we can help you determine the optimal size for your operations.

How does the heating system ensure the asphalt maintains consistent temperatures?

Falcon’s advanced heating systems regulate temperature and keep asphalt at ideal working temperatures for up to 72 hours.

Is the loading and unloading process of a Falcon Hot Box Trailer easy and safe?

Yes, we prioritize ease of use and safety. Our trailers feature designs that optimize the loading and unloading of asphalt materials. For example, the deck height on the trailer frame is lower to the ground. The ergonomic design helps prevent worker injuries from awkward shoveling heights.

Falcon trailers also include electric brakes with safety breakaway systems for added security during transport. This ensures the trailer comes to a complete stop in the event of a detachment from the towing vehicle.

Asphalt Repair Areas

2 ton – 9′ x 9′ x 4″ depth repair (80 potholes 1′ x 1′ x 4″ depth)

3 ton – 11′ x 11′ x 4″ depth repair (120 potholes 1′ x 1′ x 4″ depth)

4 ton – 12′ x 13′ x 4″ depth repair (160 potholes 1′ x 1′ x 4″ depth)

Falcon Asphalt Hot Box Trailers

A 2, 3, 4, 6-ton Falcon trailer mounted hot box will provide you and your work crew with an efficient means of keeping hot mix asphalt for the entire work shift and up to 48 hours overnight. The recycling and reclaiming feature allows you to save money and make fewer trips to the asphalt plant. Contact us below to learn more about our hot box trailers.

The MiDEAL Advantage

The MiDEAL Extended Purchasing Program provides opportunities for members to leverage the contracts established by the State of Michigan.



2600 W Salzburg Rd
Freeland, MI 48623

Phone:  (989) 495-9332

Fax: (989) 495-9342

(989) 495-9332

 (989) 495-9332

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CALL: (989) 495-9332